Synchronous Pulleys Synchronous Pulley components improve performance of motor-driven systems, raising energy efficiency and lowering maintenance costs. Synchronous drive enables adjustment of quickness and torque while connecting mechanically rotating elements; belts and pulleys make use of teeth to avoid slippage and unwanted speed variations.
We offer three types of molded Synchronous Pulleys to meet up the low-cost needs in office automation products and space-saving automated equipment
Synchronous Pulley S (sintered metal)
Synchronous Pulley D (aluminum, zinc die cast)
Synchronous Pulley MT (resin injection)
Lightweight and cost-effective make use of in office and automated equipment
Description: They are toothed pulleys that transmit power through positive engagement between the pulley teeth and sprocket grooves instead of friction used in standard belts. They utilize the tooth-grip principle where square, circular, or modified curvilinear pulley tooth mesh with properly timed grooves on a drive for positive power transmission. Because the pulley maintains positive engagement with the generating gear sprocket, power transmitting is smooth. For instance, you do not have to worry about the pulley slipping over the way it happens with standard belt drives. In addition, the thin cross section of synchronous pulleys means that less energy is needed to operate it. On critical drives, utilizing a synchronous pulley that does not need retensioning can help to improve your systems energy efficiency. It also really helps to reduce downtime. This will increase the overall production. Another benefit of using synchronous pulleys is that they allow one’s body to operate under varying speeds, loads, and frequent starts. However, it is important to make sure that your machine is usually maintained at top condition for optimal performance. If installed correctly, you are guaranteed of high mechanical performance. Synchronous pulleys can deliver as high as 98% efficiency when installed properly. This is higher than the normal V-belts that provide an average efficiency of 96%. Nevertheless, it is important to understand that synchronous pulleys are not ideal for all situations. If your production system was designed to use the regular belts, changing to synchronous pulleys might require some adjustments. For that reason, you should look at engaging a specialist before shifting to synchronous pulleys.
Ever-power’s SYNCHRONOUS pulleys are available for almost every shaft diameter in relation to number of the teeth as well regarding the profile chosen. They provide the option of non-positive or positive connections to the shaft using a clamping screw, keyway or conical clamping sleeve. MISUMI provides timing pulleys in aluminium or metal versions.
Ever-power offers a big selection of various timing pulleys
From various materials: Aluminium, metal (1.1191/C45Electronic) and stainless steel (1.4301)
Different profile shapes (MXL, XL, L, H, GT, YU, T and AT)
With additional surface treatment: anodized, clear or black, chemically nickel-plated and burnished
In disc form ?Type A? and offset hub ?Form B?
With individually configurable shaft diameters for most sizes
Ever-power synchronous pulleys are produced from high quality iron (GG25), tolerate shock loading and achieve rim speeds of up to 40m/s. Available with pilot bore fixings or using the Ever-power shaft fixing system for ultimate versatility.
Obtainable in both classical Timing and HTD profiles
Statically balanced to exceed grade G 6.3 (ISO 1940)
Rim speeds up to a maximum of 40m/s
Blackened to reduce corrosion, acts as a perfect primer and eliminates the need for cleaning coating brokers prior to installation.
Precision machined grooves to protect and maximise belt life whilst reducing noise
Ever-power mounting, for simple and quick installation
Unique designs and sizes available
aluminium, anodized E6/EV1
Housing from profile 45 x 90
Sprocket galvanized steel, prepared for installation
maximum weight of the lifting door with paired insertion of the pulley, 34kg
weight = 0.340 kg/piece