In a planetary gearbox, many teeth are involved at once, which allows high speed decrease to be achieved with fairly small gears and lower inertia reflected back to the motor. Having multiple teeth share the load also enables planetary gears to transmit high levels of torque. The mixture of compact size, large speed decrease and high torque tranny makes planetary gearboxes a favorite choice for space-constrained applications.
But planetary gearboxes perform have some disadvantages. Their complexity in design and manufacturing can make them a far more expensive option than other gearbox types. And precision manufacturing is really important for these gearboxes. If one planetary equipment is positioned closer to the sun gear compared to the others, imbalances in the planetary gears may appear, resulting in premature wear and failure. Also, the compact footprint of planetary gears makes warmth dissipation more difficult, so applications that run at very high speed or experience continuous operation may require cooling.
When utilizing a “standard” (i.e. inline) planetary gearbox, the motor and the driven equipment must be inline with each other, although manufacturers offer right-angle designs that incorporate other gear sets (frequently bevel gears with helical teeth) to supply an offset between your input and output.
Input power (max)27 kW (36 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)12,880 Nm(9,500 lb-ft)
Output torque (continuous)8,135 Nm (6,000 lb-ft)
1 Actual ratio is dependent on the drive configuration.
2 Max input speed related to ratio and max result speed
3 Max radial load placed at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (not available with all ratios)
Approximate dry weight100 -181 kg (220 – 400 lb)4
Radial load (max)14,287kg (31,500 lb)3
Drive typeSpeed reducer
Hydraulic engine input SAE C or D hydraulic
PG planetary gear products are divided into 21 basic organizations depending on the different torques that are to be transmitted to the result shaft, which can change from 0,05 to 1 1.280 kNm. Actually, the product modular structure permits the coupling of bevel gears, worm gears, hydraulic brakes and a number of input shafts to the planetary models, along with providing for a wide choice of coupling flanges for hydraulic or electric motors. Another advantage provided by the modular building technique of the planetary equipment units may be the possibility to install a series of levels of different sizes to be able to obtain a vast range of reduction ratios. The product range provides decrease ratios from 3:1 to 7:1 about the same stage unit up to 10.000:1 and more on a 5 stage device. The wide selection of result shafts and flanges simplifies the reduction unit mounting procedure on commercial machinery or plants.
Features:
– Planetary Gearbox
– Inline & Bevel stages
– Torque range: from 0,05 to 1 1.280 kNm
– Coupling flanges for hydraulic or electric motors
New hydraulic motors have a higher-rated operating pressure and includes a larger and stronger motor-shaft seal.
New integral engine and planetary gearbox casing brings the planetary equipment set closer to the motor, increasing efficiency and decreasing stress.
Gearbox comes with an updated insight shaft with a more sturdy design.
Maximum torque ranking for PA30B improved from 4,166 to 4,500 ft.-lb. and improved gear decrease. The number of world gears in the PA30B gearbox improved from 3 to 5.
PA40 bit sizes include 4-36-in. HD, 9-24-in. HD difficult ground, 18-36 in, tree and shrub, and 9- or 12-in. rock to complement the application.
Within an epicyclic or planetary gear train, several spur gears distributed evenly around the circumference operate between a gear with internal teeth and a gear with exterior teeth on a concentric orbit. The circulation of the spur equipment occurs in analogy to the orbiting of the planets in the solar program. This is how planetary gears obtained their name.
The elements of a planetary gear train can be divided into four main constituents.
The housing with integrated internal teeth is actually a ring gear. In the majority of cases the housing is fixed. The traveling sun pinion is usually in the heart of the ring gear, and is coaxially arranged with regards to the output. Sunlight pinion is usually mounted on a clamping system to be able to offer the mechanical link with the motor shaft. During procedure, the planetary gears, which are mounted on a planetary carrier, roll between the sun pinion and the ring gear. The planetary carrier also represents the result shaft of the gearbox.
The sole purpose of the planetary gears is to transfer the required torque. The number of teeth does not have any effect on the tranny ratio of the gearbox. The number of planets can also vary. As the amount of planetary gears increases, the distribution of the load increases and therefore the torque that can be transmitted. Raising the amount of tooth engagements also decreases the rolling power. Since just part of the total result needs to be transmitted as rolling power, a planetary equipment is extremely efficient. The benefit of a planetary equipment compared to an individual spur gear is based on this load distribution. Hence, it 
is feasible to transmit high torques wit
h high efficiency with a compact style using planetary gears.
Provided that the ring gear has a continuous size, different ratios could be realized by varying the amount of teeth of sunlight gear and the number of tooth of the planetary gears. Small the sun gear, the higher the ratio. Technically, a meaningful ratio range for a planetary stage is definitely approx. 3:1 to 10:1, since the planetary gears and the sun gear are extremely small above and below these ratios. Higher ratios can be acquired by connecting a number of planetary levels in series in the same band gear. In cases like this, we speak of multi-stage gearboxes.
With planetary gearboxes the speeds and torques could be overlaid by having a band gear that’s not fixed but is driven in any direction of rotation. Additionally it is possible to fix the drive shaft in order to pick up the torque via the ring gear. Planetary gearboxes have grown to be extremely important in many regions of mechanical engineering.
They have become particularly well established in areas where high output levels and fast speeds should be transmitted with favorable mass inertia ratio adaptation. High transmitting ratios can also easily be achieved with planetary gearboxes. Because of their positive properties and compact design, the gearboxes possess many potential uses in commercial applications.
The advantages of planetary gearboxes:
Coaxial arrangement of input shaft and output shaft
Load distribution to several planetary gears
High efficiency due to low rolling power
Almost unlimited transmission ratio options due to combination of several planet stages
Ideal as planetary switching gear because of fixing this or that part of the gearbox
Chance for use as overriding gearbox
Favorable volume output
Suitability for a wide selection of applications1
Hot Tags: planetary equipment drive, China, suppliers, manufacturers, factory, wholesale, buy, made in China
Description
Planetary Gear Drive
Drive type: speed reducer
Output torque: 33,895 Nm (25,000 lb-ft)
Max input speed: 2800 rpm
Features
Variety of input options
Straight set for an upon centerline adaptation offering a symmetrical clearance around the hydraulic motor input
Offset straight in allows the hydraulic motor be mounted off center
Right angle input techniques the hydraulic motor perpendicular to the centerline of the planetary drive for added clearance between components on track drives
Output options
With external shaft includes keyed, flanged or spline options to meet the various required output connections
An added output option includes the output without exterior shaft by providing an internal spline at the output
F25R
Planetary Gear Drive
Ratings
Input power (max)71 kW (95 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)33,895 Nm (25,000 lb-ft)
Output torque (continuous)18,710 Nm (13,800 lb-ft)
1 Actual ratio would depend on the drive configuration.
2 Max input speed linked to ratio and max output speed
3 Max radial load positioned at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (not available with all ratios)
General data
Approximate dry weight215 – 263 kg (475 – 580 lb)4
Radial load (max)28,570 kg (63,000 lb)3
Drive typeSpeed reducer
Hydraulic electric motor inputSAE C or D
Show More
Planetary gear drives (epicyclic gears) will be the favoured choice for applications requiring a compact gear solution that is capable of maintaining optimal high torque outputs.
We stock a thorough range of world renowned Ever-Power items; prestigiously designed to accept regular hydraulic motors, with the choice of a shaft insight version suitable for a wide selection of shaft, wheel and spindle drive applications.
A customer favourite from our planetary gear drives range may be the Ever-Power-acceleration, small, planetary wheel drive transmission; boasting low and high velocity functions and unbeatable long-life efficiency, well suited for winches and mobile products.
With capacities ranging from 845Nm to 332,000Nm, our innovative selection of planetary Torque Hub® transmissions will be the leading solution for a number of industrial and mobile applications.
Ever-Power offers wide range of Planetary Winch Drives which are Highly standard modular designed, Better in quality, Cost effective, Energy efficient, Low Noise, Long service life, Large Radial Loading ability. We offer Winch with planetary gearboxes to our customers. Ever-Power manufactures customised gearboxes for material handling equipment.
We manufacture Electric Winches capacity ranges from 500 kg to 50000 Kg ( 0.5 Ton to 50 Ton ), Reduction ratio up to 8000 : 1
Capacity – 2000Kg to 20000Kg
• Ratio: 3.6 : 1 to 8000 : 1
• Insight Power- 0.5 HP to 50 H
• Input Velocity – 750 to 2000 RPM
• Input : Electric / Hydraulic
• Rope Diameter : 8 mm to 25 m
Beacon Winches operated by Electric powered Motor (Brake Electric motor) and Hydraulic Engine and supplied with Steel Wire ropes and Control panel Beacon Winches are small, Foot mounted, Efficient, having high Load Carrying Capacity, reversible
Beacon Winches widely used in Planetary Gearboxes are trusted in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Construction Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over mind Cranes etc
Beacon Electric Winches are produced from excellent quality raw materials such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Transmission planetary gearboxes are applied to different component of wind energy plant: the rotor and the nacelle. Our slewing planetary equipment products from the yaw and pitch range are usually used to regulate blade pitch. The nacelle near the top of the tower is connected to the rotor and houses the gearbox, the electrical generator, the yaw program, and the control program. To make sure that the rotor axis is continually aligned with the wind direction for maximum energy result, large wind turbines are equipped with a yaw system which allows the nacelle to adapt its position according to the direction and pressure of the wind. Nacelle rotation is managed by a yaw program, planetary gear device with electric brake engine, which is among Ever-Power s most popular products. Each wind turbine must have between two and six equipment units, based on the size, and the motor could be electrical or hydraulic. Two or three-stage gear units, coupled with a worm gearbox on the insight aspect, or four or five-stage gear devices from the yaw and pitch drive series are normally used. Output pinions could be included or inserted. Ever-Power is definitely pleased with its quality assurance plan, including the Type Authorization Certificate from DNV.
Producer of planetary Pitch Drive, Planetary gear reducer, Planetary geared electric motor, Epicyclic gearing, Planetary gearing, Gearboxes, may interchange and replace with brevini gearbox, david brownish gearbox and so on.
Ever-Power have a long time of experience in planetary Pitch Drive, we produce very high quality planetary Pitch Drive with extremely competitive prices. planetary Pitch Drive have been created for different transmission .
The power is transmitted form the engine to sun gearboxes. Sunlight gearboxes drives three planetary Pitch Drive, which are included in a internal toothed band gearboxes. The planetary Pitch Drive are installed on the planetary carrier. The planetary carrier is certainly part output shaft. So when sunlight gearboxes rotates, it drives the three planetary Pitch Drive inside the ring gearboxes.
As planetary Pitch Drive rotate with carries and automatically the highest torque and stiffness for a given envelope. The additional significant advantages are basic and efficient lubrication and a balanced system at high speeds. The well balanced planetary kinematics and the connected load sharing makes the planetary-type gearboxes truly well suited for servo applications.
Modular concept, allows us to after particularly short delivery time for gearboxes with a constantly high standard of quality whether your applications requires a reducer for motors, Let our term of engineers do the job.
PG planetary gear systems are split into 21 basic groupings depending on the different torques that should be transmitted to the result shaft, which can change from 0,05 to 1 1.280 kNm. Actually, the product modular building permits the coupling of bevel gears, worm gears, hydraulic brakes and a number of insight shafts to the planetary systems, in addition to providing for a wide selection of coupling flanges for hydraulic or electrical motors. Another advantage offered by the modular structure technique of the planetary equipment units is the possibility to install a series of levels of different sizes in order to obtain a vast range of decrease ratios. The product range provides decrease ratios from 3:1 to 7:1 on a single stage unit up to 10.000:1 and more on a 5 stage unit. The wide selection of result shafts and flanges simplifies the decrease unit mounting procedure on commercial machinery or plants.
Features:
– Planetary Gearbox
– Inline & Bevel stages
– Torque range: from 0,05 to at least one 1.280 kNm
– Coupling flanges for hydraulic or electric motors
New hydraulic motors possess a higher-rated operating pressure and includes a larger and stronger motor-shaft seal.
New integral motor and planetary gearbox housing brings the planetary equipment set closer to the motor, increasing efficiency and decreasing stress.
Gearbox has an updated input shaft with a far more sturdy design.
Maximum torque rating for PA30B improved from 4,166 to 4,500 ft.-lb. and improved gear reduction. The number of planet gears in the PA30B gearbox improved from 3 to 5.
PA40 bit sizes include 4-36-in. HD, 9-24-in. HD difficult floor, 18-36 in, tree and shrub, and 9- or 12-in. rock to match the application.
