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Total steel drum creation line
I. Raw resources usage/production capacity
|Plate thickness (mm)||Finihed drums (pcs/T)||Creation capability (kg/personal computer)|
|1.0B||Up and bottom addresses 1.two||47||19|
|Drum entire body 1.|
|0.9B||Up and bottom addresses 1.||54||16.8|
|Drum physique .9|
II. Full steel drum production facilities
A. Front part gear
two. Hydraulic Up-coiling gadget
three. Hydraulic supporter
4. Side deviation rectifying unit
5. Sizing & flattening equipment
six. Cutting device – for drum body
seven. Cutting device – for waste sheet
8. Arch shape guiding unit
9. Stac ept auto
ten. Hydraulic technique
eleven. Electric manage method
12. Best & Bottom go over conveyor gadget
1.Hydraulic Up-Coiling Device
a) Up-Coiling Assistance System is for storing metal coil and facillitate Material Feed Trolley for delivering substance.
b) Material Feed Trolley is employed for have steel coil.. It is operated with hydraulic program to press cylinder for
reciprocating linear movement and equipment box to provide steel coil in parallel to the center of uncoiling device so as to
assure the fixing.
two.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electrical power: 5.0KW
d)Uncoiler potential: 10t
e)Inside of diameter: ¢470-520mm, Outside diameter: ≤¢1200
f)Machine dimension: 3900x1500x1940(mm), Complete bodyweight: 5T
3.Sizing &Flattening Machine
Brief introduction:7 rollers functioning,servo computerized sizing,worm and equipment adjust the leveled plate thickness.
Operate:The clearances of up and down rollers can be modified by the higher hand-wheel although figure can be revealed by dial indicator. The operation linear speed is adjusted step-considerably less. It can be controlled by the signal of mid-bridge for high and low speed change.
a)Plate width: 916-1320(mm)
4. Slicing Device
Purpose: Lower the leveled steel plate into drum entire body.
c)Motor energy: 3.0KW
d)Slicing potential:≤20 times/min
e)Machine size:1800x950x1500(mm),Whole excess weight: 3T
Function:Give oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn machine to make confident stably working.
b)Equipment dimensions:800x800x1500(mm),Total fat: .5T
six.Electric Management Method
Perform: Manage the decoiler,flattening machine and other front segment equipments functioning.
B. Include equipment
one. Best & Base protect mould
two. Double loc ept mould
3. 63T urgent machine
4. 160T pressing device
5. Pre-coiling & Gluing equipment
one. Top & Base cover mould
Short introduction:Outfitted with two sets of 160T pressing machines
Perform: Punching the bottom include
b)Wor ept ability:5-26 pcs/min
c)Equipment dimension:2185x1420x3070(mm),Whole fat: fourteen.5T
2.Drum Injection Mould
Quick introduction: Equipped with one set of 63T pressing device
Double punching mould: punch oil filler and breathable mouth of the bottom include.
Equipment dimensions: 710x480x300(mm)
Overall fat: .5T
Double loc ept mould: lock oil filler and breathable mouth of the base cover.
Device size: 710x480x300(mm)
Complete bodyweight: .5T
a)Motor electrical power: 11KW
b)Machine size :1800x1232x2550(mm)
c)Complete bodyweight: 5.5T
3.Pre-Coiling & Gluing Device
Brief introduction: Pre-coiling machine for the bottom include, cylinder drive the cam to perform, computerized glue- spaying method.It has positive aspects of security,stablity, sleek edging.
b)Whole bodyweight: 4.5T
C. Center area gear
one. Stac ept desk
2. Circle-rolling equipment
three. Seam welding device
four. Edging & Beading device
5. Corrugation (W Rib) device
six. Edge-curling equipment
7. Convey gadget
eight. Electric management method
9. Leakage chec ept machine
Brief introduction:3 rollers functioning.
a)Rolled plated width:≤1100mm
e)Machine measurement:2200x750x1300(mm),Whole weight: 1.5T
2.Seaming Machine(BH-a hundred and fifty-5Z)
Brief instruction:This automatic seaming device dismisses the location welding approach,it is our freshly developed drum seaming equipment.All of components adopts domestic excellent uncooked materials,cupreous welding rollers.
a)Welding Machine potential:150KVA
b)Driving variety: pneumatic
c)Existing: alternating existing
d)Frequency assortment: higher frequency
e)Wor ept concept : contravariant
Short introduction:managed by PLC,hydraulic travel
c)Hydraulic program strain:8Mpa
e)Device dimension:3700x700x1600(mm),Overall excess weight: 5T
a) Device measurement: 1800x860x1700 (mm)
b) Total excess weight: 1T
c) Motor energy: 22KW
4.Corrugation (W rib) Machine
Brief introduction:managed by PLC,hydraulic push
b)W rib height:≤9mm
d)W rib room:280mm
f)Device measurement:4500x650x2100(mm),Whole bodyweight: 7T
b)Total weight: 1T
c)Motor electricity: 7.5KW
Brief introduction:controlled by PLC,hydraulic push,7 levels edge curling.
c)Machine measurement:4800x1300x2200(mm),Whole fat: 13T
b)Total weight: 1T
c)Motor power: 7.5KW
6. Leakage Chec ept Equipment
Short introduction:Manual/computerized manage,pneuma lock.
a)Chec ept drum diameter:560-570(mm)
d) Device dimension:2530x700x1100(mm),Whole weight: 2T
7.Multi-part Convey Gadget
Quick introduction:Express the drum physique to be edged,beaded,Corrugated W rib strengthened and sealed base cover with PLC controlling.
a) Motor electrical power:4.0KW
b) Equipment measurement:11000x2100x1000(mm)
c) Complete fat: 3T
D. Rear segment gear
one. Front segment trans-line
two. Degreasing & Phosphorization space
three. Washing & Drying space
4. Overturn products
five. Portray room
6. Front drum-separation equipment
7. Drying space right after painting
eight. Bck drum separation equipment
nine. Air cooling program
10. Rear section trans-line
eleven. Electric handle technique
1. Degreasing & Phosphorization Place
Limited introduction: This component is employed to transportation the drums,managed by PLC, adopts spraying gadget to automated clear the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts superior steel, inwalls are created of 1mm metal plate.
b)Total bodyweight: 30T
two. Washing & Drying Place
Limited introduction:Drying the water on the surface of the drum, managed by PLC.The complete device adopts fuel heating units.Enthusiast is mounted on the leading of the room, so that sizzling and cycling wind can be produced to pace up the drying.
a) Motor power:25KW
b) Device size:20000x1920x3600(mm)
c) Complete bodyweight: 25T
3.Painting Place(double colors)
Purpose: The conveyor device is managed by PLC, rotating table make the drums intently, painting method paint the drums in & outside the house with the spray gun. One color or numerous can be option. Manner of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting equipment is manufactured of Chang Jiang.
a) Motor electricity: 55KW
b) Machine dimension: 7400x4990x3600(mm)
c) Total bodyweight: 15T
four.Entrance Drum Distributor
Purpose: Transport the drums to the conveyor line of outdoors portray&stiffening area, the cylinder is controlled by PLC.
a) Motor electricity: 2.0KW
b) Device dimensions: 1500x1050x800(mm)
c) Whole fat: 1T
5.Drying Line after Portray
Purpose: The conveyor device is controlled by PLC, adopts fuel heating inwall of the space is outfitted with heating tubes. Supporter is put in on the best of the room, so that dry the paint.
a) Motor energy: 35KW
b) Machine dimension: 36000x2100x4300(mm)
c) Whole excess weight: 30T
6.Down-drum Roller Trans-line
Function: The unit transports the dried drums to the ground.
a) Motor electrical power: 1.5KW
b) Machine measurement:2000x900x800(mm)
c) Overall bodyweight: .3T
Perform: Alter the condition of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
a) Machine dimensions: 1400x690x850(mm)
b) Total excess weight: .5T
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